China Ultrasonic Cleaning Tank Factory - TEG Solution Cleaner from Reliable Suppliers
Ultrasonic Cleaning Tank Introduction
Electric Heating
A flanged stainless steel heater directly inserted into the TEG solution for heating, using a "Y" connection.
Basket
Holds the parts being cleaned. We can design and manufacture custom parts to meet specific requirements.
Control System
Automatically controlled by a Japanese "Fuji" temperature controller. The main circuit is controlled by a solid-state relay with an over-temperature alarm. The operating time is adjusted by a time relay. Once the designated operating program is entered into the instrument, the equipment automatically operates without manual intervention and automatically shuts down at the end of the program.
Cleaning Process
Step 1: Parts Loading
Parts contaminated with synthetic fiber and polymers are placed in the basket and placed in the cleaning tank when the TEG solution reaches room temperature or before it reaches 100°C.
Step 2: Heating & Boiling
The temperature is then raised while the condenser is opened to supply cooling water. The parts being cleaned are allowed to boil in the cleaning tank for several hours. After cooling to 100°C, the furnace lid is opened and the parts are removed.
Step 3: Post-Rinsing & Drying
After draining the TEG solution, the parts are then rinsed in an alkaline solution, then rinsed with water, and then ultrasonically cleaned. The qualified parts are blown dry with compressed air or dried in an oven and packaged for later use.
Frequently Asked Questions (FAQ)
Q1: How is the heating system designed in the cleaning tank?
The tank utilizes electric heating, featuring a flanged stainless steel heater directly inserted into the TEG solution using a "Y" connection configuration.
Q2: Can the cleaning basket be customized for specific parts?
Yes, while the standard basket holds the parts during the cleaning process, custom baskets can be designed and manufactured to meet your specific application requirements.
Q3: Does the system require manual control during operation?
No, the equipment is fully automated. Once you input the designated operating program into the Fuji controller, the system operates without manual intervention and shuts down automatically when the program finishes.
Q4: At what temperature should parts be loaded into the TEG solution?
Parts contaminated with synthetic fiber and polymers should be placed in the cleaning tank when the TEG solution is at room temperature or before it reaches 100°C.
Q5: What are the post-cleaning steps after the TEG solution boil?
After draining the TEG solution, parts undergo an alkaline rinse, a water rinse, and then ultrasonic cleaning. Finally, they are blown dry with compressed air or dried in an oven before packaging.