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Ultrasonic Cleaning Tank cleaner machine.jpg

Ultrasonic Cleaning Tank with TEG Solution - High-Quality China Suppliers & Factory for Efficient Cleaning

The cleaning tank is designed with a robust stainless steel cylindrical body, filled with high-performance triethylene glycol (TEG) solution. This advanced factory product is an essential component for effective cleaning processes, as it includes an external cooling jacket that efficiently cools the TEG solution post-cleaning. Insulation is strategically placed between the cooling jacket and the outer cladding to enhance thermal efficiency. Our tank also features a heater mounting port, a waste discharge outlet, and dedicated inlet and outlet for jacket cooling water, The lid and condenser of the cleaning tank are also crafted from durable stainless steel. The condenser is engineered to facilitate the flow of cooling water, effectively condensing vaporized TEG, which then recycles back into the cleaning tank. A portion of the vaporized TEG is directed into an integrated secondary condensation recovery unit, minimizing TEG consumption and mitigating environmental impact. This design ensures a safe workspace under high temperatures and normal pressure. As reliable suppliers from China, we guarantee that our products meet high industry standards, making us a preferred choice for factories seeking efficient cleaning solutions
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    Technical Parameters

    Ultrasonic Cleaning Tank Introduction

    Electric Heating

    A flanged stainless steel heater directly inserted into the TEG solution for heating, using a "Y" connection.

    Basket

    Holds the parts being cleaned. We can design and manufacture custom parts to meet specific requirements.

    Control

    Automatically controlled by a Japanese "Fuji" temperature controller. The main circuit is controlled by a solid-state relay with an over-temperature alarm. The operating time is adjusted by a time relay. Once the designated operating program is entered into the instrument, the equipment automatically operates without manual intervention and automatically shuts down at the end of the program.

    Cleaning Process
    1
    Parts contaminated with synthetic fiber and polymers are placed in the basket and placed in the cleaning tank when the TEG solution reaches room temperature or before it reaches 100°C.
    2
    The temperature is then raised while the condenser is opened to supply cooling water. The parts being cleaned are allowed to boil in the cleaning tank for several hours.
    3
    After cooling to 100°C, the furnace lid is opened and the parts are removed.
    4
    After draining the TEG solution, the parts are then rinsed in an alkaline solution, then rinsed with water, and then ultrasonically cleaned.
    5
    The qualified parts are blown dry with compressed air or dried in an oven and packaged for later use.

    Frequently Asked Questions

    What heating method is used in the cleaning tank?
    The equipment uses electric heating, featuring a flanged stainless steel heater directly inserted into the TEG solution using a "Y" connection.
    Can the cleaning basket be customized?
    Yes, the basket designed to hold the parts during cleaning can be custom designed and manufactured to meet specific requirements.
    How does the automated control system work?
    It is automatically controlled by a Japanese "Fuji" temperature controller. The main circuit is managed by a solid-state relay with an over-temperature alarm, and the operating time is set via a time relay. Once programmed, the equipment operates automatically without manual intervention and shuts down when finished.
    At what temperature should parts be placed into the TEG solution?
    Parts contaminated with synthetic fiber and polymers should be put into the cleaning tank when the TEG solution is at room temperature or before it reaches 100°C.
    What are the final steps in the cleaning process?
    After boiling and cooling, parts are removed and the TEG solution is drained. The parts are then rinsed in an alkaline solution, rinsed with water, and ultrasonically cleaned. Finally, they are blown dry with compressed air or dried in an oven before packaging.