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Ultrasonic Cleaning Tank cleaner machine.jpg

China Ultrasonic Cleaning Tank - High-Quality Cleaner from Reliable Suppliers and Factory

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Introducing our high-quality cleaning tank, a product of advanced engineering from a leading China factory. This cleaning tank features a robust stainless steel cylindrical body filled with triethylene glycol (TEG) solution, ensuring effective cleaning processes. Designed with a cooling jacket surrounding the tank, it efficiently cools the TEG solution after cleaning, while insulation between the cooling jacket and the outer cladding enhances thermal efficiency.

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Our tank includes essential features such as a heater mounting port, a waste discharge outlet, and specially designed jacket cooling water inlets and outlets for optimal performance. The lid and condenser are crafted from durable stainless steel, allowing cooling water to flow through the condenser, effectively condensing vaporized TEG back into the cleaning tank. This innovative design includes a built-in secondary condensation recovery unit, which minimizes TEG consumption and reduces environmental impact, ensuring safe working conditions even under normal pressure and high temperature.

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As a trusted supplier in the industry, our cleaning tanks uphold the highest standards of quality and efficiency, making them an ideal choice for various applications. Choose us for your cleaning solutions and experience the best from a reputable China supplier and factory.

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    Technical Parameters

    Ultrasonic Cleaning Tank Introduction
    Electric Heating

    A flanged stainless steel heater directly inserted into the TEG solution for heating, using a "Y" connection.

    Basket

    Holds the parts being cleaned. We can design and manufacture custom parts to meet specific requirements.

    Control

    Automatically controlled by a Japanese "Fuji" temperature controller. The main circuit is controlled by a solid-state relay with an over-temperature alarm. The operating time is adjusted by a time relay. Once the designated operating program is entered into the instrument, the equipment automatically operates without manual intervention and automatically shuts down at the end of the program.

    Cleaning Process Steps
    Step 1: Preparation & Loading

    Parts contaminated with synthetic fiber and polymers are placed in the basket and placed in the cleaning tank when the TEG solution reaches room temperature or before it reaches 100°C.

    Step 2: Heating & Boiling

    The temperature is then raised while the condenser is opened to supply cooling water. The parts being cleaned are allowed to boil in the cleaning tank for several hours.

    Step 3: Cooling & Removal

    After cooling to 100°C, the furnace lid is opened and the parts are removed.

    Step 4: Rinsing & Ultrasonic Cleaning

    After draining the TEG solution, the parts are then rinsed in an alkaline solution, then rinsed with water, and then ultrasonically cleaned.

    Step 5: Drying & Packaging

    The qualified parts are blown dry with compressed air or dried in an oven and packaged for later use.

    Frequently Asked Questions (FAQ)
    Q1: How is the heating system in the cleaning tank configured?

    The equipment features an electric heating system with a flanged stainless steel heater directly inserted into the TEG solution, utilizing a "Y" connection for efficient heating.

    Q2: Can the cleaning basket be customized?

    Yes, we can design and manufacture custom baskets to hold the parts being cleaned according to your specific requirements.

    Q3: How is the temperature and operating time controlled?

    It is automatically controlled by a Japanese "Fuji" temperature controller. The main circuit is managed by a solid-state relay with an over-temperature alarm, and the operating time is adjusted via a time relay.

    Q4: Does the cleaning system require manual operation during the program?

    No, once the designated operating program is entered into the instrument, the equipment operates automatically without manual intervention and shuts down automatically at the end of the program.

    Q5: What is the sequence of the post-cleaning process?

    After the TEG solution is drained, parts are rinsed in an alkaline solution, followed by a water rinse, and then undergo ultrasonic cleaning. Finally, they are blown dry with compressed air or dried in an oven before packaging.